What Is Coal Mining and How Does It Work?

What is coal mining and how it works

Coal mining is the process of extracting coal from the earth. Coal miners use large machines to remove coal from underground or near the surface. Some coal deposits, known as coal beds or seams, are located close to the earth’s surface, making them easily accessible. There are also coal deposits that are deep underground.

Surface mining

Surface mining is a method commonly used when coal deposits are located relatively close to the surface, typically less than 200 feet underground. This type of mining involves the use of large machines that remove the topsoil and layers of rock, known as overburden, to expose the coal seams underneath. In some cases, mountaintop removal is employed, where the mountaintops are removed to access the coal seams beneath.

Surface mining is the preferred method for about two-thirds of coal production in the United States because it is generally more cost-effective compared to underground mining.

Underground mining

Underground mining, also known as deep mining, is used when the coal deposits are located more than 200 feet below the surface. Some underground mines can be incredibly deep, with tunnels extending for miles from vertical mine shafts. Miners descend into the deep mine shafts using elevators and then travel through long tunnels on small trains to reach the coal seams. Large machines are used by the miners to dig out the coal from these underground deposits.

How does the processing and transportation of coal work?

After coal is mined, it’s processed and then transported to consumers in a number of ways:

Coal processing

Once the coal is extracted from the ground, it is often taken to a nearby preparation plant for cleaning and processing. This plant removes unwanted materials like rocks, dirt, ash, sulfur, and others to enhance the quality and heating value of the coal.

Coal transportation

Transporting coal can be costly compared to mining it. To reduce transportation expenses, some coal consumers, such as coal-fired power plants, are strategically located near coal mines.

Conveyors, trams, and trucks are used for short distances within mines or to nearby consumers, but most coal (70%) is transported via rail. Barges and ships are sometimes used to transport coal across lakes, rivers, and oceans.

Slurry pipelines, although not currently utilized in the United States, can transport a mixture of crushed coal and water.

Written by Graham Lumley

Graham Lumley is the Growth Product Manager at BKV Energy, a retail electricity provider in Texas' deregulated market, where he has worked since 2023. He analyzes customer usage and billing data, helps develop BKV's fixed-rate plans, and creates tools to simplify Texas electricity shopping. He has written over 200 articles on Texas electricity rates, delivery charges, plan types, energy generation, and more to help Texans understand their bills and pay less. With over 10 years of experience in consumer products, marketing, and energy, he explains the Texas electricity market in plain language.